BPM
Done Right: A Global Leader in Hi-tech Manufacturing saves $100+
Million
The
Challenge:
As part of its Integrated Supply Chain initiative, our client wanted
to establish a new parts qualification planning process to give
its business the capability to quickly adopt new sources, qualify
new parts, move or expand production volume to support sales, sometimes
with very short notice. The existing processes took several months
during which much of the business impact – such as component
cost reduction, capacity to support volume growth beyond forecast,
greater quality to the customer at lower costs – was lost.
Our client processed nearly 7,000 such parts qualification requests
per year and due to practically little to no qualification planning,
requesters had to sort through complex inter-departmental process
flows on their own. This lead to a number of challenges including:
• Lack of visibility,
control and tracking
• Prioritization conflicts
• Resource conflicts
• No record of historic performance data
The Techlogix BPX Methodology Delivers
Our client’s executive sponsors for this project put together
a team of internal subject matter experts and Six Sigma practitioners.
This team was lead by Techlogix consultants with deep experience
in implementing business process improvement initiatives using the
BPX methodology. Using a fast-paced 45 day rapid implementation
plan, the team successfully designed a new unified Part
Qualification process and implemented it using the Savvion BPM platform.
The solution delivered:
• Central repository
and control for all requests
• Prioritization dashboard
• Resource planning capability
• Live process control metrics
• Medium and long term performance data
Tangible Results
• Reduction in process cycle time from several months to less
than one month
• First Year savings of $100+ Million
BPM
Done Right. Every Time.
The true test of a methodology is not a single project success but
a record of success. The Fortune 100 manufacturing company described
earlier applied the Techlogix BPX Methodology to a process that
was implemented and refined in four separate phases across eighteen
months using the Savvion platform. Each phase was separately budgeted
for and put into production. The Enterprise Project Management Office
scored the project implementation 4.9/5.0. The metrics speak for
themselves:
• Zero Schedule
Variance over each project phase
• 25 Post Go-Live Issues over 3,000+ process instances
• Delivered at an average cost of $56/hr
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